Iscar is introducing a groundbreaking unique milling system that incorporates tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has important features compared to the current flat, square shapes. The new geometry has even more cutting edges, positive rake face, decreased cutting forces resulting in excellent performance.

Iscar is developing a completely new distinct milling system that contains tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has substantial benefits compared to the current flat, square shapes. The new design has additional cutting edges, positive rake face, lower cutting forces resulting in better performance. The carbide inserts are screw-clamped on the outside of multiple milling cutter types, providing unsurpassed conditions also for heavy-duty utilizations with remarkable surface quality, saving many finishing operations. End mills are provided for 90 degree shoulder milling and for facing with 45 degree lead angles.

Each carbide insert includes eight cutting edges, 4 for right-hand and 4 for left-hand cutting, increasing the economy of use. The two, toward-center-slanted cutting edges supply on one side powerful and proper clamping of insert in the tool body, and on the other side, the positive axial rake angle. The usefulness of this positive axial rake structure lessens the cutting forces owing to softer cut and easier penetration into the metal, as well as changing force direction which is mandatory for use on new machining centers with pallet systems significantly less stable than on the classical transfer lines.

In typical applications like in the auto industry, the depth-of-cut is under than thirty thousandths of an inch empowering the use of all 8 cutting edges of the Tangmill carbide inserts. In addition, in the automotive industry it is normal to use a set of cutters, one for right- and one for left-handed operations, which means that all eight cutting edges of the Tangmill inserts can be applied.

New ISCAR UPGRADES for Fast Metal Removal

Brand new development coming from the headquarters of Iscar, creating the new Upgrade campaign, which assures that they are looking toward the future. The brand new Upgrade campaign, proposed to be distributed at the end of year 2008, will offer new tools for milling, turning, hole making and multifunction applications, complementing the FMR (Fast Metal Removal) tool families with one aim in mind - to improve productivity on the shop floor and to raise profits.

Iscar's focus for this year, with no doubt, are the innovative coatings, brand new substrate formations, brand-new cutting edge geometries, new sizes, innovative tangential clamping mechanisms and brand new coolant nozzle characteristics. Iscar's future trends incorporate completely new carbide insert grades for effectual and cost-effective machining, additional cutting edges for each insert and excellent tangential clamping mechanisms which can significantly diminish the cutting pressure. The launching of the AL-TEC, PVD coating predominantly for nodular cast iron, a-TECH, CVD coating primarily for grey cast iron and the DO-TECH, dual CVD PVD coating for raised strength will refashion the way industry machines cast iron. Moreover, Iscar manufacturing mini inserts is an alternative direction within the Upgrade campaign, referring to minimizing the sizes of the Tangmill carbide inserts into Minitang, in order to simplify fine pitch configuration which will accelerate feed rates. And furthermore, the compact size of the carbide inserts and their unique tangential position in the pockets make possible a much larger core diameter, in terms of tool design, when contrasted to normal radially oriented inserts.

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